You can turn ordinary dimensional lumber into a beautiful piece of furniture in a very short time. Then use our FREE comprehensive technical support to help you optimise the speeds and feeds appropriate to your equipment and materials. Although the CNC ROUTER http://www.sinomac-cnc.com project is clearly in sight there is still a lot of work to do. Whiteside SC50 Carving Liner 11-Degree by 5/8-Inch Cutting Length is an essential etching tool. I would use an end mill (which is good for plunging) and a high speed. The process described in the handheld example above is called a pocket toolpath. Their downloadable, detailed catalog makes it easy to understand the uses of each of these bits which are also subcategorized to help you with making the right choice for the project. Apart from Whiteside there are several other companies that manufacture quality carbide router bits. CAM will be generated by Vectric V-Carve 8 Pro. After a bit of experimentation I have found that a chipload of 0.005inches at 18000rpm resulting in a feed rate of 45ipm is optimal for my needs. The Sweet Spot determines how the relationship between speed (spindle rpm) and feedrate need to come together for good cutting results. 3-inch diameter router bit speed = 9.42 in. This particular cut was a hard Blackwood. For a rough guide, here's a typical maximum router bit speed chart: Router Bit Diameter Maximum Speed Up to 1" 1" to 2" 2" to 2-1/2" 2-1/2" to 3-1/2" 22,000 - 24,000 rpm 18,000 - 22,000 rpm 0000021203 00000 n I admit that I got danger close to hitting my recessed brass threaded inserts (that was the biggest reason I was nervous to do this) but I got lucky. Its a hand router! A celebration of the Maker Movement, a family-friendly showcase of invention and creativity that gathers Depth Per Pass ? With this method the work is fed against the rotation direction of the cutter. There are many brands that sell router bits, many more to put to the test and experiment with. Find a special something for the makers in your life. The most important concepts to take away from the handheld router experiment above are: spindle speed, feed rate, step-down, and step-over. Do you have this bit? 1/4 shank fits most routers and trim routers as well as CNC spindles. Your choice here will be recorded for all Make.co Websites. These are highly tolerant bits that deliver a flawless finish. Perhaps you catch one of Carbide Processors' sales on Whiteside Router Bits; you receive your American-made bit for your wood application and a nice note for choosing us, to serve you. 2 Additional Resources If you don't want to watch the full video, here are some helpful resources: Whiteside router bits are for those who are looking for top-quality at a reasonable price which will last for years to come. This video explains how to set up speeds and feeds for your CNC router surfacing bit. Pro Tool Reviews is a successful online publication that has been providing tool reviews and industry news since 2008. The best way to sort out speed & feed settings is to experiment yourself until you find settings that work well for you. Try a practice cut the adjust your feeds n speeds. If you were to want to cut out your shape instead of removing material inside the lines, the toolpath to use would be called a profile (or contour). Below are photos of the burn marks as well as my tool data from Vectric Pro. Ive had issues in the past with burn marks on my wood duering the ramp moves, but then nothing during the full speed cut. The idea is to step down by level first, so cut all your parts down to the first step, then to the second step and so on, leaving a thin layer of veneer at the bottom of each cut. What I meant is approximately 8 mm. But I want to use a compression bit to avoid any tear out on the top of my sheet and that bit doesnt have a down spiral until about 5/16 of an inch up the cutting edge. Each of these profiles is made from high-quality, thick micro-grain carbide so that it can withstand additional sharpening. Use Cutter Shop's CNC router Feeds and Speeds Calculator to determine approximate router production throughputs. Variable speed dial allows to match the speed based on the application requirement. The router is one of our favorite workshop tools. 0000010874 00000 n I want to use it for the MDF spoilboard but also for Hard Woods. 0000005228 00000 n If you are running at 18000 RPM using a 25mm cutter with two flutes, and a recommended chip load of 0.1 mm/tooth: If the RPM were increased to 24000 RPM the new feed rate would work out to be: When calculating the feed rate for any material the chip load is therefore one of the most important factors to be taken into account because the chip load determines the amount of material that each tooth will remove, plus the load that each tooth will have to take. Whiteside router bits are comparatively less expensive. endstream endobj 1975 0 obj <>/Filter/FlateDecode/Index[71 1883]/Length 61/Size 1954/Type/XRef/W[1 1 1]>>stream Let the tool do the work and feel the tool. To understand just how the bit diameter affects speed, let me walk you through a few examples. 14 people found . JavaScript seems to be disabled in your browser. Thanks for helping us do what we love. Keep hands, body, clothing and hair away from the cutter. There are many resources available to help determine suitable settings for particular material / router bit combinations. 3-inch diameter bit = 3.142 x 3 in. Hence finding the perfect bit becomes key for the successful completion of a project. It can be run for long periods of time without losing its sharpness. The Edge Cutter is reader-supported website. It is highly recommended by all its users. Great advice! Whats the Difference Between Master and Journeyman Electricians? 0000012366 00000 n Here is a list of pros and cons to help you make a better assessment of Whiteside router bit profiles: Whiteside router bits are made from solid alloy steel which is precision ground for proper balance, even at high RPMs. To get the longest life and the best cut quality from your bits, you need to match the feed rate of your CNC and the speed (RPM) of your router spindle to the material you are routing and the bit you are using. PS if you are less than .24 step over you wont get the ridges at the bottom. date with products and services by CNC If you are using the Makita RT0701C (110v) router that comes with X-Carves purchased after November 2021, the spindle speed varies from 10,000 RPM at the lowest setting (1) up to 30,000 RPM at the highest setting (6). http://staff.mica.edu/rmckibbin/CNC/Speeds-and-Feeds.html. I guess Im struggling to see the difference between surfacing with the bit and doing pocket clearances. document.getElementById( "ak_js_3" ).setAttribute( "value", ( new Date() ).getTime() ); See our Privacy Policy and Terms & Conditions. Worked great for bigger cuts with long straight edges, but small shapes with sharp corners at that speed was a disaster. Gift the gift of Make: Magazine this holiday season! Get hands-on with kits, books, and more from the Maker Shed, Skill builder, project tutorials, and more. It is definitely a high-performance product that is cost-effective. With a 1/4 inch bit I should be stepping down 1/8 of an inch (the radius) when making contour cut using a chipload of 0.01 inches. RPM ? trailer Cutting about 14mm deep pockets and using my 1-1/8 Amana 3 flute surfacing bit to hog out the bulk of the material. #i xslo$7H@Xy#wc`ag@ mx I am adding it as a new tool in Carbide Create - but I cannot find anywhere (including Whitesides web site) what the recommended numbers should be for : All of this exhibits the attention and expertise the bit profiles are subject to before they reach you. Also depth of pass should be maximum of diameter of bit. Our websites use cookies to improve your browsing experience. You cant clock that, so use the RPM as a proxy for rim MPH. Please send a link if you have (although Im in South Africa). Instead of using wireframe geometry or curves and lines as the primary source of input, a 3D toolpath uses surfaces called drive surfaces. In order to achieve the desired outcome it is often necessary to use a containment boundary. When machining non-ferrous materials, climb milling should be used to achieve a good finish. Whiteside. It is highly durable thanks to its carbide tip construction and definitely the most affordable brand. - Continue cutting if you hear an unusual cutting noise. It is surely a one-time investment because of its durability. W@dJJ)e`v@(C+4Dc|!)5oB These files can be loaded into Vectric software (version 8.5 and later) including Aspire, VCarve, and similar software formats. I would only use the surfacing bit to surface your wasteboard and use smaller bits for everything else. It was never engineered to be a spindle and its duty cycle was never meant to be used more than a few minutes at a time. Fixed speed routers have one speed usually near the high end of the RPM range. Membership connects and supports the people and projects that shape our future and supports the learning Only use the .tool file for the specific Whiteside part number. Usually a depth of cut that equals the radius of the cutter is a good starting point when cutting non-ferrous metals. After having discussed the good and bad of Whiteside router bits it is clear that they outshine the competition. Glad I listened when someone I trust said. Each of these flute patterns has their downfalls. Subscribe to the premier DIY magazine today, Community access, print, and digital Magazine, and more. A conventional cut deflects the bit towards the cut and a climb cut pushes the bit away. Enter your email address above to stay up to 0000002034 00000 n It's a dance between not going so fast that you create a bit that gets so hot you cannot touch it. These bit profiles offer a high shear angle to produce fewer tear-outs and minimal chatter marks. together tech enthusiasts, crafters, educators across the globe. Also what I meant is that the trim router is not made for longer and/or stationary use. It struggles to push the 1/4 bits a full speed so anything bigger than that is going to be a strain on the router. Its possible to damage your spindle by pushing it too hard, remember to always warm up the spindle for at least 10 minutes before making any cuts. 0000010953 00000 n You will have to adjust your depth to achieve the desired results depending on the type of material and size of cutter. On all my bits I limit cut depth to .075 per pass to accommodate my machine which is not as ridged as the all metal machines. Start off using an RPM derived for the chip load for the material being cut (see charts). Whiteside router bits also last a long time and are worth what you pay for them. Are the default jerk settings on the 1f working for most people? %PDF-1.4 % It is highly durable and a great investment. : +41 (0)32 474 04 10 FAX: +41 (0)32 474 45 42 www. You can be sure to get your moneys worth from this product. I was getting a lot of chatter and stopped the cut. Therefore depending on the diameter of the tool, if the RPM and number of cutter edges stay the same chip load will increase with a larger diameter cutter, thus the feed rate will also increase. Save over 40% off the annual cover price for a full year (4 issues) of Make. Whiteside router bits come in different shapes and sizes. Tool Manufacturers and Tool Brands by Logo. It gives a shear cutting edge and the up-cut design provides the control with hand and table routing. I encourage students to spend time with 2D cuts before using full 3D toolpaths. Another factor that affects chip load is the diameter of the cutter. Another factor is depth of cut. For bits 1/4 inch and larger you will probably not break anything starting out at 0.01. Heres a general guide, or router bit speed chart to get you started. Feeds; Speeds; Grades. It remains ridiculously sharp even after making dozens of cuts and is as smooth as a hot knife slicing butter. There are also several factors to be considered when choosing the proper RPM and feedrate.The feed rate used depends upon a variety of factors, including power and rigidity of the machine, rigidity of part hold-down, spindle horsepower, depth and width of cut, sharpness of cutting tool, design and type of cutter, and the material being cut.To obtain the optimum Chipload, you must consider these variables, along with the machine and materials you intend to cut. We created a handy router bit speed chart for you to use as needed. 0000021318 00000 n A larger cutter will be able to handle a larger chip load. Theres one key thing to note about Pro Tool Reviews: Were all about the professional tool user and tradesman! Another factor that affects chip load is the diameter of the cutter. That can result in a loss of control or worse. by cconway Sat Oct 06, 2018 4:25 pm, Post 0 This would include large vbits and bowl bits. CHAPTER 3. CHAPTER 1. The comment form collects your name, email and content to allow us keep track of the comments placed on the website. Have been told to run my 1/4 em at 200imp through Birch plywood by onefinitycnc themselves. Can anyone suggest these figures? startxref Spindle go 5k to 10k. They are a great tool for both hobbyists and professionals. 2023 Whiteside Machine Company. 0000018774 00000 n = 6.28 in. Shapeoko I use a bowl bit quite regularly, it works great! To obtain the optimum Chipload, you must consider these variables, along with the machine and materials you intend to cut. Click "Import a tool database", select the file you just downloaded, and import it * .vtdb suffix file Download (Updated to 202201125) They perform well but do not last long. There are many different ways to program any job, but this method is a catchall for small parts and a good finished edge with no tear out on a vacuum table with a spoilboard. Higher power spindles will produce more torque thus allowing the machine to run at a variety of RPMs (torque drops off as the RPM is reduced). The many nuances of routing involve setting the right router bit speed. mail me sunil_jangra07@yahoo.com If so, any pointers? Its helpful to make a chart so you can quickly find the numbers you are looking for. There are many resources available to help determine suitable settings for particular material / router bit combinations. Never use dull or damaged cutters. Feeds and speeds are usually all set in the programming software that is used to create the machine program. Powered by Discourse, best viewed with JavaScript enabled, Whiteside 6210 Spoilboard surfacing speeds and feeds. For one, it can actually burn the wood. Fine Woodworking conducted an experiment by putting 18 top-of-the-line router bit performers through a torture test to find the top two bits. Chips will help by removing the heat produced in the cutting process thus increasing tool life and improving edge quality. xref Topics such as (Revolutions per minute)We will now break down the relationship between the Feed rates, number of cutting edges, chip load and RPM. It came out great! If an extra long router bit is being used, the chip load should be decreased. . A toolpath is the user-defined coded route which a cutting tool follows to machine a part. Building a piece of furniture can put your woodworking skills to the test but completing that project gives you a sense of accomplishment that is beyond words. It is difficult to decide which of these brands are good as each of them have their own advantages and disadvantages. The bit will take too big of a bite and move my board. If you fail to adjust your router speed when moving from smaller to larger bits, you create a situation where you can end up cutting at 3X the speed (or more) of your smaller bits. 0000002690 00000 n I did a similar test with the same bit and found when you go to .25 doc and get over 250ipm the makita starts to struggle and is probably the max it will go. . These profiles are balanced, sharp, durable and do not wear or break upon repeated use. The Sweet Spot determines how the relationship between speed (spindle rpm) and feedrate need to come together for good cutting results. 2113 0 obj <>stream This is a rule of thumb, but its a good starting point for feed and speed calculations. If an extra long router bit is being used, the chip load should be decreased.For most material that you will be cutting on a CNC router you will typically set the RPM between 12000 and 24000, and adjust your feed rate to obtain the required results. Usually in normal use of a hand trim router you dont use bits larger than 1/2 (12.7 mm). if you do then you can rez Usually plunge rate is half the feed rate. MCLS, on the other hand, is a cheaper option especially if you are a beginner and are looking to get your hands dirty. Feed rate go 40 ipm to 100 ipm. Hundreds of users on here surfacing their wood with a makita trimmer and surfacing bit? Also, always wear your safety glasses. This Bowl & Tray tool has carbide flutes for extra strength, and is made by Whiteside, so you can be sure it is a quality cutting tool. If you carry the units through, you get in^2/minute. We mainly sell to U.S. rather than to buy there: Of course here inch collets are also available (for both trim router (UK version) and ER spindles) for those who want to use milling bits from the USA, but its not that common. For some reason its been exceedingly difficult to modify this article. Router: 16k rpm Depth of cut: 0.015 Speed: 90 in/min Plunge: 12. 0000014272 00000 n 0000005178 00000 n The next thing to be considered is the direction of cut, which is the direction the cutter is fed into the material. You will have to adjust your depth to achieve the desired results depending on the type of material and size of cutter. Whiteside RU2100 Standard Spiral Bit with Up Cut Solid Carbide 1/4-Inch Cutting Diameter and 1-Inch Cutting Length is a highly rated bit that has over 200 reviews and 4.5 stars on Amazon. The two other variables, step-down and step-over should be kept so that the cross-sectional area engaged with the material is no more than the radius times the diameter of the bit. CHAPTER 4. Although more manufacturers are printing suggested bit RPMs on packages, bit speed information isnt always readily available. However, suffice it to say its an unsafe speedfor both the wood and the useron the larger bit. For most materials there is a recommended chip load.If you are running at 18000 RPM using a 25mm cutter with two flutes, and a recommended chip load of 0.1 mm/tooth:Feed = 2 x 0.1 x 18000 = 3600 mm per minIf the RPM were increased to 24000 RPM the new feed rate would work out to be:Feed = 2 x 0.1 x 24000 = 4800 mm per minBased on this equation, as RPM increases, feed rate will also increase if all other settings remain the same. Depending on the size of your bit, the chipload for plywood is between 0.005 inches 0.01 inches per tooth. It is very sharp, easy to predict and extremely smooth. Download it to a folder on your computer 2. Speeds and feeds are the cutting variables used in every operation and vary for each tool based on cutter diameter, operation, material, etc. All rights reserved. 1/4" CD, 1/4" SH, 3/4" CL (for pocketing and profiles) Pass Depth: 0.125", Stepover .1 (40%), Spindle speed: 18,153, Feed Rate: 137 inch/min, Plunge Rate: 67 inch/min. Woodworkers usually look for two things in a router bit: its ability to cut cleanly and to stay sharp in the long run. These files can be loaded into Vectric software (version 8.5 and later) including Aspire, VCarve, and similar software formats. Its the difference between a moderate acceleration and leaving Back to the Future DeLorean tire rubber fires. So a good experiment, push the envelope. In the Vectric software (in the case of Aspire), on the toolbar go to "Toolpath", select "show toolpaths tab", then click "Display Tool Database" 3. Conventional milling or cutting forward is the most commonly used method. 0000015855 00000 n Founded in 1970 as a general-purpose machine shop, this company was involved in making repairs and special parts for the furniture and woodworking industry. Click here to download a chart of recommended Ball Nose cutting speeds and feeds (PDF). Then, in a final pass, cut the thin onion skin of veneer which is left. Carbide tip router profiles are harder and can hold the edge much longer. New replies are no longer allowed. At 16000rpm I would increase feed rate to 200ipm and plunge to 100ipm. no experience cyber security jobs what if you have made a homemade CNC machine with a router that has a fixed speed of 33000RPM. x 20,000 rpm = 188,490 in/min. The calculator will automatically provide the necessary speed and feed in the green fields. 0000003173 00000 n 0000012833 00000 n Doc .20 23%stepover. Whiteside 1540 V-Groove 60-Degree 1/4-Inch Cutting Diameter and 7/32-Inch Point Length is a bit that can help you achieve crisp lines and detailed grooves. Feed rate 80-120 IPM at .1-.15 DOC up to 50% stepover Grab a couple of router bits with dramatically different diameters to get a sense of the importance of rim speed. This is a similar symptom to your router speed being too fast, albeit without the burning or additional damage made to the wood. Its good to keep in mind that you dont have to remove all of the material in one fell swoop. Thank you all so much for your input! To ensure the best results, setting the best router bit speed is the place to start. Generally you should choose the option which includes both such as mixed and the software will choose what to use. Whiteside 2408 Flush Trim Bit with 1/2-Inch Cutting Diameter and 2-Inch Cutting Length is a good router bit but customers have found it to lose its sharpness and have defects because of which this bit does not fair well. Routing at the best combination of Feed Rate and RPM is . Manufacturers don't always agree on top speeds for router bits of a given diameter, and as mentioned above, there are other factors to consider. These will be stored in your browser only with your consent and you have the option to opt-out. The premium carbide construction makes these profiles sturdy, highly durable and long-lasting. Thank for the reply and the useful info. My comments about the motor not being strong enough is from 2 years of observation and experience burning up the router using a surfacing bit. The router is rated at a max of 1.25 HP which might be insufficient for the load the bit is placing on it - you might be able to achieve the same material removal rate with a smaller bit and larger DoC value that will require less torque from the router. Powered by Discourse, best viewed with JavaScript enabled. Was thinking of time saving. The feed rate used depends upon a variety of factors, including power and rigidity of the machine, rigidity of part hold-down, spindle horsepower, depth and width of cut, sharpness of cutting tool, design and type of cutter, and the material being cut. A standard router bit spins clockwise. this is not the right bit for this. This is an excellent selection of bits for someone who is starting out and because of their premium carbide construction, they are sure to last a long time. 1-800-225-1153 Talk to an Expert Get advice on the latest products and help with your projects. Every woodworker understands that excellent quality woodworking doesnt just come from the type of wood but from the skill and tools used. Such an important tool in the arsenal. One thing to remember is to make chips not dust. The main difference between climb and conventional cutting is how the cutter bites into the material. |_```k*o ^a ( (X He has an extensive knowledge in Rhino3d and related software. This topic was automatically closed 30 days after the last reply. The fan speed is the same as the spindle speed, if you are running it at low RPM that will reduce the cooling of the router. Astra Coated 1/4 Shank There are over 100 Whiteside router bits to choose from and you can be sure these are of superior quality and high industry standards. Whiteside has been winning for over 30 years and here are some of their top router bits that have brought in their repeat customers. Freuds computer-balanced bits offer vibration, chatter-free operation, and an anti-kickback design. YMMV. You must have JavaScript enabled in your browser to utilize the functionality of this website. Can we enjoy with the OF when one is a European woodworker or machinist. 3) Do not remove safety guards, and be sure to always feed against the cutter rotation. Router bits are used to shape your project so if they are off you can consider your project finished. 0 When machining softer materials or using a stubby router bit the chip load can be increased. I have a Whiteside Router Bits 1570 Point Cutting Round Over Bit with 3/16-Inch Radius 3/8-Inch Cutting Diameter and 3/8-Inch Cutting Length that I've been using with my Seadek tri-color 9mm EVA foam and it's been doing fairly well, definitely requires some cleanup work with a dremmel but I've been experimenting with feeds and speeds 575mm feed/ Please send a link if you have (although Im in South Africa). Straight flutes are also fantastic, inexpensive and underrated. If you want to remove more than 1/8 of an inch simply pause after the first pass, lower the bit, and remove a second pass 1/8 of an inch lower and so on. Depth of cut will effect edge finish as well as tool life. With small bits you want more stepover do to the smaller scalping impact. I'm on the Dewalt DWP611, I think its minimum spindle speed is 16k unless I'm missing something. Three wing drills and patented carbide-tipped hole saws are among our line. The other method is climb milling or cutting reverse. black panther 2 box office collection worldwide till now. Thats a large endmill, so youll want to move reasonably quickly, and at a suitable RPM. = 3.142 in. Whiteside Router Bits CNC Spoilboard Surfacing Router Bits 4 Wing Carbide Tipped CNC Spoilboard Cutter, 2" Dia, 1/2 Shank, Whiteside 6220 4 Wing Carbide Tipped CNC Spoilboard Cutter, 2" Dia, 1/2 Shank, Whiteside 6220 Loading zoom Retail: $94.34 Our Low Price: $80.19 (You save $14.15) SKU: 412-6220 Brand: Whiteside Reviews: Availability: feeds and speeds for whiteside 1372 bowl and tray bit Julien (Julien (Carbide 3D)) October 27, 2021, 7:48pm #2 Can you use a bowl bit for juice grooves.? The Whiteside technical support recommends 100 IPM and 15,000 rpm. 0000018984 00000 n Go to the Feeds/Speeds tab and select the Spoilboard Cutters tool crib. Most CAM software provides what seems to be an insane number of controls and options in the toolpath dialogue. 0000001414 00000 n 0000002751 00000 n - Make sure you have the right router bit for the material to be processed, - Look up recommended settings when programming for a new type of material of router bit, - Check with your machine supplier if you arent achieving the expected quality or productivity, - Make sure your collet is not worn and the tool is fitted correctly, - Start with lower feed and plunge rates if not sure to avoid potential tool breakage or machine damage, - Forget that doing some test cuts on a spare piece of material is a good way of checking settings before running your main program - Use worn or damage router bits which can cause overheating and poor cut quality - Continue cutting if you hear an unusual cutting noise. I think something is wrong with the feedrate formula. How is it that a makita router can handle this bit only for that? Very few Whiteside router bits have had issues and low ratings. The Makita 2-1/4 HP router is powered by a powerful 11 Amp motor that delivers 8000 to 24,000 RPM for most demanding applications. by martin54 Sat Oct 06, 2018 8:55 pm, Post 2-inch diameter bit = 3.142 x 2 in. Had it set at 16,00 rmp with a feed rate of 140 ipm and a plunge rate of 70. Sign Up GIVE A WOODCRAFT GIFT CARD When you buy through links on our website, we may earn an affiliate commission. In your first pass you will remove everything inside your lines to a constant depth of 1/8 inch below the surface. Whiteside Ultimate Trim Combination Router Bit UDC9112is said to be a phenomenal bit. When profile cutting veneered plywood I like to use a compression bit with a technique called onion skinning. For chip load in wood go .001 to .005". Signs your bit speed is too slow If your router speed is too slow, this can also cause problems. We offer a range of countersinks manufactured with standard carbon steel or superior high speed steel for extended life. going from 40ipm-200ipm. 0000002636 00000 n It only takes a little woodworking experience to find many ways to do things incorrectly. 0000000016 00000 n Click here for the Materials Guide. When calculating feeds/speeds for a toolpath, do not rely on the defaults in your tool database. Speed & feed settings vary a lot from machine to machine, a lot of it is to do with how rigid the CNC machine is. Or it will not stay within the vector lines. Speed & feed settings vary a lot from machine to machine, a lot of it is to do with how rigid the CNC machine is. curated by us, the people behind Make: and the Maker Faire. The speeds and feeds calculator has two modes of operation: preset mode and manual mode. I ended up doing some tests for myself. While we strongly suggest you only make cuts youre comfortable making, you can also ease into certain cuts. Whiteside Bowl bit feeds and speeds jgruppuso (Joe) August 18, 2021, 2:28pm #1 I am making my first tray with a 3/4" bowl bit from whiteside (1372) and my workpiece keeps getting mangled.

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